The Component Failure Analysis Manufacturer!

 

 

GRG Metrology & Test Group Co., Ltd comprehensive, state-owned third-party measurement and testing organization, which focuses on providing customers with a "one-stop" services including measurement, testing, certification, evaluation, and consulting.

 

 
  • Chip-Level ESD Testing
    Chip-level ESD (Electrostatic Discharge) testing is a reliability test for Integrated Circuits (ICs) used to evaluate a chip's ability to resist electrostatic discharge interference during
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  • OBC Durability Test
    This service, in accordance with the GB/T 40432-2021 standard, conducts 7 categories and 20+ extreme tests on On-Board Chargers (OBCs), including temperature cycling (-40°C to 85°C), damp heat aging
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  • Component Corrosion Verification
    Focusing on components prone to corrosion such as resistors, capacitors, magnetic beads, LEDs, IGBTs, PCBs, microwave/RF ceramic package solder, bare chip PADs, etc., as well as protective processes
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  • Ion Cleanliness Testing
    Ion residues on PCB/PCBA surface would decompose into positive and negative ions in a humid atmosphere or other conditions, which would cause improved conductivity of solvent and has serious
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  • Screening of Electronic Components
    GRG Test has set up electronic component reliability business and can provide users with electronic components testing, evaluation, quality assurance of complete sets of schemes, covering various
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  • Power Module Aging and Test Verification
    GRGT Power Module Aging and Test Verification are suitable for testing various power products such as AC/DC power supplies, module power supplies, medical power supplies, etc.. The power module aging
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  • IGBT and Semiconductor Testing
    GRGT has invested more than 300 sets of high-end detection and analysis equipment, formed a team of talents with doctors and experts as the core, and created 6 special laboratories for equipment
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  • PCB Board-Level Process Quality Evaluation
    The GRGT professional team has over 10 years of experience in failure analysis and can provide quality evaluation of automotive electronic lead-free processes for vehicle manufacturers and PCB
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  • LED Failure Analysis
    With the rapid development of LED applications, their failure problems have become particularly prominent, especially the random or permanent non lighting of LEDs, as well as burning, which are key
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  • Failure Analysis of Semiconductor Chips
    GRGT has a leading team of experts and advanced failure analysis equipment, which can provide non-destructive analysis, electrical characteristic/electrical positioning analysis, destructive
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  • X-Ray NDT Testing
    X-Ray NDT Testing is a mature non-destructive testing method widely used in material inspection (IQC), failure analysis (FA), quality control (QC), quality assurance and reliability (QA/REL),
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  • Digital (3C) Product Testing
    GRGTEST can provide quality control for product development, design, production, and sales processes, helping companies identify product quality issues and tailor effective solutions.
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Why choose us
 

Our Application
Corporate service capabilities include equipment manufacturing, automotive, aerospace, rail transportation, shipping, communication, electric power, electronic appliances, food, environmental protection, agriculture, medical, petrochemical and other fields. Thus, we can rapidly respond to the needs of upstream and downstream customers in each industrial chain, providing customers with close, localized, professional services, to help them improve competitiveness.

 

Our certifications
With credibility as the life of the enterprise, the technical ability of Guangzhou GRG Metrology & Test has been recognized and authorized by many domestic and foreign authorities and organizations and has been accredited by China National Accreditation Service for Conformity Assessment (CNAS), China Metrology Accreditation (CMA), and the Agricultural Products Quality and Safety Testing Organization (CATL).

 

High-End Testing Equipment
High end testing equipment can meet the environmental and reliability testing requirements of entire and large components as well as conventional products.

 

Benefits of Failure Analysis

 

Prevent product failure

Determine corrective actions, which, if taken, can prevent the reoccurrence of the identified failure.

01

Ensure product compliance

Perform failure analysis to meet safety standards for manufacturing processes, failed components or products. (Use digital regulatory compliance tools to identify applicable standards in minutes and ensure product safety and compliance.)

02

Prevent financial loss

Product failure can be considerably costly, especially if it results in expensive outages and production stops.

03

Improve future products

The information collected during the failure analysis process can help improve the manufacturing processes and product designs.

04

Avoid market penalties

Designing and producing non-compliant products can cause serious market issues. Market authorities have the power to ban a product from a market if the product is non-compliant. In addition, the manufacturer will receive a monetary fine and may even face imprisonment.

05

 

Test Items

 

S/N

Test Items

Sample Quantity

Test Method

1

Visual inspection

As requested by customer

GJB128, GJB548, etc.

2

Electrical performance test:

Normal temperature test/high temperature test/low temperature test

As requested by customer

GB or GJB test method
GJB33,GJB63,GJB65,GJB1042,GJB1432,GJB1648,GJB2438,GJB2138,GJB597,
……

3

Environmental/mechanical stress test:

Frequency sweep/random vibration, low temperature storage, high temperature storage, temperature cycle, temperature shock, constant acceleration or drop, sealing (coarse leak detection, fine leak detection), PIND

As requested by customer

GJB360,GJB128 ,GJB548,
GJB33,GJB63,GJB65,GJB1042,GJB1432,GJB1648,GJB2438,GJB2138,GJB597,
……

4

Life/aging/burn-in

As requested by customer

GJB360,GJB128,GJB548

5

Ultrasonic testing of chip bonding

As requested by customer

GJB548

6

X-ray radiography

As requested by customer

GJB360,GJB128,GJB548

 

Failure Analysis for Different Industries
1

Aerospace

Requires highly specialized failure analysis techniques, including advanced materials analysis and non-destructive testing.

2

Automotive

Involves the analysis of mechanical and electrical systems, including engines, transmissions, and safety systems.

3

Medical Devices

Demands rigorous failure analysis to ensure the safety and efficacy of medical devices, including implants and diagnostic equipment.

4

Energy

Requires failure analysis to ensure the reliability and efficiency of energy generation and transmission systems.

 

 

Product Scope

Resistor; capacitor; magnetic bead; inductor; transformer; crystal oscillator; crystal resonator; relay; semiconductor discrete devices (diode, triode, FET, Darlington array, semiconductor optoelectronic device, etc.); electric connector; switch and panel elements; semiconductor integrated circuit (time base circuit, bus transceiver, buffer, driver, level translator, gate device, trigger, LVDS line transceiver, operational amplifier, voltage regulator, voltage comparator, power chip (voltage regulator, switching power converter, power monitor, power management, etc.), digital to analog converter (A/D, D/A, SRD), memory, programmable logic device, single chip microcomputer, microprocessor, controller, etc.); filter; power module; IGBT, etc.

Power Module Aging and Test Verification

 

 

Honor And Qualification

Official certification, professional after sales service.

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Service Process

 

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FAQ

Q: Can the fee be paid after the Environmental reliability testing is completed?

A: Yes. However, the fees must be paid before obtaining the report.

Q: Can the customer watch the test process on site?

A: Yes. You can fill in the relevant application form to make an appointment.

Q: If the test results are not qualified, can you help to debug the equipment and make the test results become qualified?

A: Yes. However, it belongs to the new business type, the specific needs to confirm with the customer service and engineers.

Q: Is there any charge for repeated tests?

A: Retest needs to be recharged.

Q: What is component failure analysis?

A: Ask for a quote. Failure analysis is the process of compiling and analysing data and evidence to determine the root cause of the failure (Root Cause Analysis) in order to control, prevent or delay its appearance in other batches of the same type of parts.

Q: What are the 7 steps of failure analysis?

A: By following the seven steps—Planning and Preparation, Structure Analysis, Function Analysis, Failure Analysis, Risk Analysis, Optimization, and Results Documentation—organizations can proactively address potential failure modes, improve product quality, and ensure compliance with industry standards such as ISO 26262.

Q: What is the purpose of failure analysis?

A: The failure analysis is a technical procedure to investigate the root cause of failure of a product, equipment, or an unintentional mistake in designing, manufacturing, or any unseen problem in a continuous process.

Q: What is the problem of failure analysis?

A: Failure analysis allows you to get to the root cause of the problem. This involves collecting data metrics to determine whether the material, manufacturing process, misuse, or something else is at fault. It minimizes potential risks to product teams and the production environment.

Q: What is the need and scope of failure analysis?

A: - Failure analysis is crucial in preventing engineering disasters and ensuring the safety and reliability of components.
- A component is considered to have failed when it is inoperable, does not perform its intended function, or when its reliability and safety are compromised.

We are professional component failure analysis service provider in China, providing the best labs and solutions. Please feel free to contact us for quotation.

component failure analysis, x ray ndt testing, led failure analysis
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