Nov 07, 2025

Thermal Management And Structural Stability Evaluation Of Automotive Electronic PCBA

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Background

PCBA (Printed Circuit Board Assembly) serves the functions of electrical connection, signal transmission, and mechanical support in automotive electronic systems. As the core physical carrier of automotive electronic systems, the reliability of PCBA directly determines the stability and safety of the vehicle's electronic functions. Statistics show that the after-sales failure rate of untested PCBA can be as high as 15%, which can be reduced to below 5% after strict evaluation. Among these failures, raw material/process defects account for over 70% of PCBA failures, covering solder joints, components, and PCB process reliability issues, with insufficient thermal management and structural stability of the PCBA being the main causes. With the trend towards electrification and intelligence in automobiles, the importance of PCBA thermal management and structural stability assessment is becoming increasingly prominent.

 

PCBA Process and Structural Reliability Services

GRGTEST has established a "Five-in-One" technical support platform for PCBA process and structural reliability, encompassing "Testing, Analysis, Evaluation, Appraisal, and Optimization". It can provide technical services such as PCBA process auxiliary material performance testing, cleanliness inspection, PCBA process reliability verification, PCBA environmental adaptability evaluation, and accelerated life testing. Its technical capabilities have been recognized by over 40 mainstream OEMs, covering Chinese and foreign automakers as well as new energy vehicle startups.

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Typical Cases

Reliability Assessment of Miniaturized Interconnect Solder Joints for MCU Chips

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Reliability Evaluation of QFN Chip Application in Grid Light Control Module Based on FEA

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Risk Assessment of Early Warning Lag for Thermal Runaway in Forced Cooling Boards

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Thermal Management Analysis and Optimization for Charging Piles

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Random Vibration Response Analysis of Vehicle Circuit Boards

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Structural Stability Analysis and Optimization of Small Unmanned Vehicle Battery Box in Collision Environments

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Comprehensive Strength

GRGTEST is one of the most comprehensive and well-known listed third-party testing institutions in the field of semiconductors and integrated circuits in China. It focuses on the domestic and independent controllable needs of advanced semiconductors and very large-scale integrated circuits with high power, high speed, high integration, and high computing power, committed to providing professional quality evaluation and reliability enhancement technical services for the entire semiconductor industry chain. It provides professional services for enterprises in equipment manufacturing, automotive, power electronics and new energy, 5G communications, optoelectronic devices and sensors, rail transit and materials, wafer fabs, and other fields, including failure analysis, wafer-level manufacturing process analysis, component screening, reliability testing, process quality evaluation, product certification, and life assessment, helping companies improve the quality and reliability of electronic products.

 

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