Low-Altitude Aircraft Battery And Power Supply Testing

Low-Altitude Aircraft Battery And Power Supply Testing
Details:
Low-altitude aircraft battery and power supply testing can be mainly divided into electrical performance testing, safety performance testing, and environmental reliability testing.
Electrical performance testing verifies the normal charge/discharge performance, capacity, and energy properties of aircraft batteries under various application conditions, including high temperature, low temperature, humid heat, and high-rate discharge.
Safety performance testing verifies the battery's safety performance under abnormal mechanical or electrical stresses encountered during application, such as drops, vibrations, impacts, collisions, short circuits, and overcharging/over-discharging. Environmental reliability testing verifies the battery's resistance to environmental stresses such as high and low temperatures, humidity, IP protection rating, gas corrosion, salt spray corrosion, and chemical corrosion, and verifies the reliability of the battery device's structure and materials.
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Description
Technical Parameters

Scope of Services

 

Batteries and power supplies for UAVs, eVTOL and other low-altitude aircraft

 

Testing Standards

 

RTCA DO 311A ​​Minimum Operating Performance Standards for Rechargeable Lithium Batteries and Battery Systems

RTCA DO 227A Minimum Performance Standards for Non-Rechargeable Lithium Batteries

RTCA DO 160G Environmental Conditions and Test Procedures for Avionics Equipment

GB 42590-2023 Safety Requirements for Civil Unmanned Aerial Vehicle Systems

GB/T 38058-2019 Test Methods for Civil Multi-rotor Unmanned Aerial Vehicle Systems

GB/T 4208 Enclosure Protection Rating (IP Code)

 

Testing Items

 

Electrical Performance Testing

Rapid discharge during short-term operation at high temperatures, low operating temperature, constant voltage discharge of high-rate batteries, pulse charge/discharge, cycle life under operating conditions, charge acceptance, energy retention, etc.

 

Safety Performance Testing

Vibration, operational shock, crash test, drop test, thermal runaway containment, thermal abuse, short circuit, overcharge and over-discharge, compression, immersion.

 

Environmental Reliability Testing

High and low temperature storage, low air pressure, temperature shock/change, damp heat cycling, waterproof (IPX1-X9K), dustproof (sand, dust blown, sandstorm), gas corrosion, salt spray, chemical corrosion.

 

Relevant Certifications

 

CMA, CNAS Certifications

 

Testing Cycle

 

Depending on testing requirements

 

Service Background

 

Battery performance testing for low-altitude aircraft (such as drones, eVTOLs, etc.) is a core component in ensuring their safe, reliable, and efficient operation, verifying whether the battery can meet flight requirements. During application, aircraft require batteries to provide high-power energy in short periods (such as takeoff and climb) to ensure sufficient endurance. Furthermore, various abnormal mechanical and electrical stresses encountered during application may lead to battery fires, explosions, and leaks. As the energy source for aircraft, battery failure could result in crashes, collisions with buildings, or attacks on crowds. Due to the environmental sensitivity of battery chemical and physical properties, comprehensive testing can verify whether batteries can maintain safe, stable, and reliable performance under complex, variable, and even extreme environments. Extreme environments such as high-altitude low temperatures and ground-level high temperatures can significantly affect battery performance. By conducting performance tests on batteries under different environmental conditions, problems such as capacity decay and internal resistance surges can be detected in advance, and the battery's capacity, cycle life, and environmental tolerance can be verified. Conducting safety performance tests on low-altitude aircraft batteries throughout their entire life cycle can expose design flaws, optimize battery systems, verify and manage potential risks, ensuring safety for individual flights and guaranteeing large-scale commercial operation.

 

 

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